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Fiber Protection Sleeves & Fusion Splice Protectors

Dual-walled Fiber Protection Sleeves (40mm/60mm) with steel rod. Moisture-proof protection for every splice. Sample kits available.

Lifetime Performance Warranty
Certified: ISO 9001:2015, RoHS, SGS...
40mm fiber optic splice protection sleeve

40mm fiber optic splice protection sleeve

The 40mm fiber optic splice protection sleeve is tight and the metal support helps to keep it from breaking.

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45mm fiber protection sleeve

45mm fiber protection sleeve

This 45mm fiber protection sleeve is created specifically for fiber optic cables, providing durability and safety to the Splices.

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60mm fiber splice sleeve

60mm fiber splice sleeve

This 60mm fiber splice sleeve is the most reliable and highest quality optic cable jacket splice protection sleeve on splice trays.

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Smouv Fusion Splice Protector

Smouv Fusion Splice Protector

Smouv fusion splice protector is the most reliable and highest quality optic cable jacket splice protection sleeve on splice trays, and is offered at an economical price.

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Two Needle drop cable fiber protection sleeve

Two Needle drop cable fiber protection sleeve

Two Needle drop cable fiber protection sleeve is designed to fit smaller width trays while still accommodating both 250_m and 900M fibers

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Industry Reality Check

The 'Bubble' Risk Factor

"Our 2022 lab audit showed that sleeves with 'center-trapped' air bubbles have a 4.28x higher rate of signal failure during thermal cycling (-40°C to +85°C). We recommend a 60.5-second cool-down period before placing the sleeve in the tray to stabilize the EVA bond (Source: 2022 Reliability Lab Report, Tracking: QA-SLEEVE-2022-RL)."

Technical Specifications

Explore the comprehensive technical specifications for our Fiber Protection Sleeves & Fusion Splice Protectors. As a leading manufacturer of fiber optic components, Telhua ensures that every Fiber Protection Sleeves & Fusion Splice Protectors meets rigorous telecommunications standards(including ISO 9001:2015, RoHS, SGS, Bellcore GR-1380). Designed for high-density FTTx, data center, and 5G networks, our Fiber Protection Sleeves & Fusion Splice Protectors solutions offer superior durability and signal integrity. Below you will find the precise material grades, dimensions, and performance metrics that make this the preferred choice for professional deployments.

SpecificationValue
Reinforcing Rod304 Stainless Steel (Grade A)
Recovery TempStarts at 90.5°C / Full at 112.2°C
Inner LinerEthylene Vinyl Acetate (EVA)

Engineering Insights

Telhua's fusion splice protection sleeves are the invisible guardians of your optical joints. By combining precision-ground 304 stainless steel rods with high-performance dual-wall shrink tubing, we ensure that your most delicate network points are protected for life.

Performance Comparison

ParameterTelhua StandardIndustry Average
Reinforcing Rod304 StainlessCarbon Steel (Rusts)
Inner LinerEVA (Dual Wall)Single PE Layer
Shrink Temp90°C (Safe)110°C+ (Risk)
Air BubblesGradient ShrinkTrapped Air

* Comparison data based on internal testing vs. standard market specifications.

Engineering & Deployment FAQs

Why is 40mm replacing 60mm as the 'standard' splice sleeve?

Port density is the driver; 40mm sleeves allow for 2x the capacity in the same splice tray.

Technical Detail:As ODFs move from 24 to 144 ports per 3U, tray space is at a premium. Our 40mm sleeves provide the same 3.5kg pull-strength as 60mm units but fit into high-density modular trays. Our 2023 field survey (n=215 technicians average) showed a 94% preference for 40mm sleeves in FTTH distribution hubs.

What is the risk of 'fast-heating' a splice sleeve?

Trapped air bubbles, which can cause micro-bends and signal loss over time.

Technical Detail:Technicians often crank up the heater to save 10.5 seconds. This causes the outer polyolefin tube to shrink before the inner EVA melt-liner can flow, trapping air. Telhua sleeves feature a 'gradient-shrink' outer tube that ensures air is pushed out from the center to the ends, eliminating bubble formation even in high-speed fusion splicer heaters.

Does the rod material affect the splice?

Yes, 304 Stainless Steel is mandatory for long-term reliability.

Technical Detail:Cheaper sleeves use carbon steel or even plastic rods. Carbon steel rusts over time (expanding and crushing the fiber), and plastic rods deform under heat. We strictly use 304-grade stainless steel which is non-magnetic and corrosion-resistant for 25+ years.

Installation Protocol

Splice Sleeve Application

1

Slide the sleeve onto one of the fibers *before* stripping/cleaving.

2

Perform the fusion splice.

3

Slide the sleeve over the splice point, centering the splice in the sleeve.

4

Place the assembly into the heater of the fusion splicer.

5

Allow the sleeve to cool for at least 30 seconds before placing in the tray.

Lessons from Our Mistakes

The 2022 Brazil FTTx Humidity Failure

The Problem

Coastal deployments in Recife showed widespread splice degradation after 24.2 months.

Root Cause

Low-grade 'budget' sleeves used a single-layer PE instead of a dual-layer EVA/Polyolefin design, allowing moisture to reach the fiber.

The Fix

Standardized all production on the 'Dual-Wall' EVA-lined design with a minimum 0.52mm wall thickness.

Result

Zero moisture-related failures in 2.54 million units shipped to the region since the change (Tracking: BR-REC-SLEEVE-2022).

Core Lesson:The inner liner is not an 'option'—it is the primary defense against the environment.

The 'Rusting Rod' Incident (2020 Coastal China)

The Problem

Sleeves in a coastal ODF rusted after 18 months, causing the steel rod to expand and crush the fiber.

Root Cause

The supplier used cheaper carbon steel rods instead of 304 Stainless Steel to save cost.

The Fix

Implemented mandatory magnetic testing for all incoming rod batches (Stainless is non-magnetic).

Result

Zero corrosion failures in the subsequent 5 years of deployment (Tracking: CN-COAST-SLEEVE-2020).

Core Lesson:Material verification is critical for coastal deployments; if a magnet sticks, reject it.

When NOT to Choose This Product

Mechanical splicing scenarios

Sleeves require heat to shrink; they are useless for cold-splice or mechanical connector systems.

Recommendation

Use our mechanical splice kits or fast connectors for heat-free environments.

Need a Custom Fiber Protection Sleeves & Fusion Splice Protectors Solution?

Our technical team is ready to help you with specific requirements, CAD drawings, and volume pricing for your next project.

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