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Fiber Optic Splice Trays & Cassettes

Stackable ABS Fiber Optic Splice Trays (12/24 core). Universal fit for closures & ODFs. Protect your fusion splices.

25-Year System Warranty
Certified: ISO 9001:2015, RoHS, UL94-V0
12 fiber splice tray

12 fiber splice tray

Commscope FIST-SOSA2 splice tray from Telhua China Factory is design for equipped fiber splice protect tube, and make sure the fiber radius.

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12 fibers Splice holder for crimp splice protectors

12 fibers Splice holder for crimp splice protectors

The 12 fibers Splice holder for crimp splice protectors is design for equipped fiber splice protect tube, and make sure the fiber radius

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12 strand fiber splice tray

12 strand fiber splice tray

12 strand fiber splice tray from Telhua is design for equipped fiber splice protect tube, and make sure the fiber radius.

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24 fiber splice tray

24 fiber splice tray

24 fiber splice tray from Telhua China Factory is design for equipped fiber splice protect tube, and make sure the fiber radius.

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24F fiber optic splice cassette

24F fiber optic splice cassette

The 24F fiber optic splice cassette is design for equipped fiber splice protect tube, and make sure the fiber radius inside the fiber optic splice trays.

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Commscope FIST-SOSA2 splice tray

Commscope FIST-SOSA2 splice tray

Commscope FIST-SOSA2 splice tray from Telhua China Factory is design for equipped fiber splice protect tube, and make sure the fiber radius.

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Nexans 12 fibers fiber optic splice tray

Nexans 12 fibers fiber optic splice tray

The fiber optic splice tray is design for equipped fiber splice protect tube, and make sure the fiber radius inside the fiber optic splice trays.

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Nexans 24 fibers fiber optic splice tray

Nexans 24 fibers fiber optic splice tray

Nexans 24 fibers fiber optic splice tray is design for equipped fiber splice protect tube, and make sure the fiber radius.

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Nexans fiber optic splice tray N890-090

Nexans fiber optic splice tray N890-090

Nexans fiber optic splice tray N890-090 protects the fusion splices and holds them in position. The splice cassettes with heatshrink protectors can be used for both 250 and 900 µm coated fibres.

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Pre-terminated fiber optic splice tray

Pre-terminated fiber optic splice tray

Pre-terminated fiber optic splice tray from China is design for equipped fiber splice protect tube, and make sure the fiber radius.

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Splice tray with adapter and splitter

Splice tray with adapter and splitter

Splice tray with adapter and splitter from Telhua is design for equipped fiber splice protect tube, and make sure the fiber radius.

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Lessons from Our Mistakes

The 2022 Istanbul Metro Vibration Failure

The Problem

A critical signaling link in the Istanbul Metro failed after 14 months of operation.

Root Cause

Standard ABS trays were used in an environment with constant 15-20Hz vibration. The splice sleeves 'rattled' inside the holders, causing micro-fractures at the fusion point.

The Fix

Redesigned the tray with 'Soft-Grip' TPE (Thermoplastic Elastomer) sleeve holders that absorb vibration.

Result

Zero failures in 2,500+ trays deployed in high-vibration transit zones since 2022 (Tracking: TR-IST-METRO-2022).

Core Lesson:Static lab tests don't account for the dynamic stress of urban infrastructure.

The 'Chemical Fog' Degradation (2021 Coastal Plant)

The Problem

Splice trays in a petrochemical facility became brittle and cracked after 2 years.

Root Cause

The standard ABS plastic reacted with airborne sulfur compounds, reducing impact strength by 60%.

The Fix

Switched to a chemically resistant PBT/PC alloy for industrial-grade trays.

Result

Extended service life to 10+ years in corrosive environments (Tracking: IND-CHEM-2021).

Core Lesson:Material selection must account for atmospheric chemistry, not just temperature.

Industry Reality Check

The 'Invisible' 2dB Loss

"Our 2022 field audit (sample: 1,200 splice trays in older ODFs) found that 18.5% of high-loss links were caused by 'slack congestion'—where too much fiber was forced into a tray without proper mandrels. This creates micro-bends that are invisible to the eye but add up to 2.2dB of loss across a link. Telhua's 'slack-management' zones eliminate this congestion risk (Source: 2022 Infrastructure Integrity Audit, Tracking: INFRA-INT-2022)."

Technical Specifications

Explore the comprehensive technical specifications for our Fiber Optic Splice Trays & Cassettes. As a leading manufacturer of fiber optic components, Telhua ensures that every Fiber Optic Splice Trays & Cassettes meets rigorous telecommunications standards(including ISO 9001:2015, RoHS, UL94-V0). Designed for high-density FTTx, data center, and 5G networks, our Fiber Optic Splice Trays & Cassettes solutions offer superior durability and signal integrity. Below you will find the precise material grades, dimensions, and performance metrics that make this the preferred choice for professional deployments.

SpecificationValue
MaterialFlame-retardant PC/ABS Blend (UL94-V0)
Capacity12, 24, or 48 Cores (Modular)
Bend Radius ControlFixed ≥ 30.5mm
Sleeve Compatibility40mm / 45mm / 60mm Heat-shrink

Engineering Insights

Telhua's modular fiber splice trays are the safe-deposit boxes for your optical network's most delicate points. By utilizing high-ductility PC/ABS blends and integrated 30mm radius control, we ensure that your splices remain protected from both environmental and technician-induced stress.

Performance Comparison

ParameterTelhua StandardIndustry Average
Tray MaterialPC+ABS (Ductile)ABS (Brittle)
Bend RadiusIntegrated 30mmNone / Variable
Sleeve HolderSoft-Grip TPEHard Plastic
Vibration TestPass (Transit)Static Only

* Comparison data based on internal testing vs. standard market specifications.

When NOT to Choose This Product

Aerial 'mid-span' splices without a closure

Splice trays have zero IP rating; they are purely for internal management within a protective housing.

Recommendation

Always house splice trays inside an IP68-rated FOSC for outdoor aerial or underground use.

Installation Protocol

Splice Tray Fiber Management

1

Secure the tray onto the FOSC or ODF mounting stud.

2

Route the incoming buffer tubes to the tray entry, securing with cable ties.

3

Splice the fibers and heat-shrink the protection sleeves.

4

Press the sleeves into the 'Soft-Grip' holders (listen for the click).

5

Coil the fiber slack into the figure-8 loops to ensure >30mm radius.

Engineering & Deployment FAQs

How does Telhua manage 'micro-bend' risks in high-density 48-core trays?

Through precision-molded radius mandrels and specialized fiber crossover paths.

Technical Detail:In high-density trays, the biggest risk is 'fiber stacking' where one fiber presses against another, causing a micro-bend that increases attenuation. Telhua trays feature a multi-level routing design that separates the incoming buffer tubes from the delicate 250μm splices. We guarantee a minimum 30.5mm bend radius throughout the tray, even when fully loaded with 48 splices and 1.5 meters of slack.

Why do some plastic trays become brittle and snap after 5 years?

The use of recycled ABS without plasticizers leads to loss of ductility over time.

Technical Detail:Splice trays are often opened and closed for maintenance. If the plastic hinge is brittle, it will snap, exposing the fibers. Telhua uses a PC/ABS (Polycarbonate/ABS) blend with 15.2% virgin PC. This material maintains its flexibility from -40°C to +85°C, ensuring that the tray can be hinged 100+ times without fatigue failure.

Is it better to use 12-core or 24-core splice trays?

12-core is safer for maintenance; 24-core is better for density.

Technical Detail:We recommend 12-core trays for distribution nodes where single-fiber access is frequent. In high-density backbones, 24-core trays are standard. However, accessing fiber #24 in a fully loaded tray risks disturbing fiber #1. Our 'flip-tray' design mitigates this by allowing individual fiber access without removing the entire tray stack.

Need a Custom Fiber Optic Splice Trays & Cassettes Solution?

Our technical team is ready to help you with specific requirements, CAD drawings, and volume pricing for your next project.

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